What are Welding Fixtures and How they Work?
Welding fixtures play an essential role in the entire welding process. In the olden days, welders used to use jigs that helped them shape and bend metal, and they proved useful for the assembly of specific designs. Additionally, they improved welding accuracy, stayed still, and allowed the workpiece to move.
However, on the other hand, a welding fixtures facilitates a secure mounting for the workpiece. Now, what are welding fixtures? And, how do they work? Here’s Mekonix, the leading manufacturer of welding fixtures and welding automation solutions in India, talking about it through this article.
What is a Welding Fixture?
A welding fixture, as the name suggests, is used to position product parts for welding. It helps secure the geometry of the product parts. It is an innovative and modern-age solution that simplifies welding complicated 3D design and improves welding accuracy.
Welding fixtures include liftable and tiltable modular welding tables and a range of complex and simple assemblies. Besides enhancing operational accuracy, these fixtures further improve workmanship consistency, reduce manufacturing time, and curb operational costs.
Workpiece positioners like turn-tilt modular welding tables are widely used for manual and automated or robotic welding. There exist several designs that can accommodate various types of workpieces with an extensive weight range, right from as lightweight to a few pounds, or kilos to as heavy as hundreds of tons.
The tilting axis of a turn-tilt table will also depend on the design. However, it can tilt about 135 degrees and as much as 365 degrees. Additionally, some allow hydraulic adjustments.
Manufacturing Jobs and the Related Working of Welding Fixtures
The type of welding fixture significantly depends on the product being manufactured. For example, if the process involves the manufacture of tanks, the fixtures used will have the ability to rotate components while the welding process is in progress. On the other hand, the equipment too should be diverse enough to prove helpful to manufacture tanks of different sizes.
Benefits of Integrating Automation into Welding Fixtures
Automation is the need of the hour and also the future of the industrial world. Hence, integrating automation into weld fixtures too forms a significant aspect of the manufacturing world. And it isn’t just because of the influence of automation over the manufacturing industry, but because of the various benefits of integrating automation into welding fixtures brings to the manufacturer’s table. Here are some of them.
- A higher level of precision in the placement of components to be welded
- Allow machines to undertake various highly demanding, repetitive, and hazardous welding tasks
- Achieve a higher level of adherence to the SOP and efficiency, coupled with a higher load-bearing capacity, endurance, and the ability to handle multiple sizes of materials with the help of robots.
Mekonix – The Leading Manufacturer of Welding Fixtures for Automation
Pune-based Mekonix System is the top manufacturer of high-quality welding fixtures for automation. Mekonix’s fixtures with machines and welding sources are integrated with HMI, PLC for various components, and are programmable. For more information, connect with Mekonix System at +91-9673207838, or write an email to email@example.com to discuss your requirements with the company’s experts.