Automation, with its enhanced production capabilities, accelerated production pace, and adherence to quality standards and production processes is widely considered to be the future of the manufacturing world. However, the decision to adopt industrial automation should essentially stem from a few essential considerations that help you adopt industrial automation to the desired extent and derive optimal value from it. Accordingly, Mekonix, one of the top industrial automation companies in India, discusses five significant factors to be considered before embracing automation.
5 Significant Aspects to Consider Before Automating Industrial Processes
The following factors are discussed with the basic assumption that you’ve identified the need to adopt industrial automation. Now that the basic need is established, you must consider these factors to make a better choice.
- The Extent of Automation Required
The idea of adopting industrial automation and the production promise it brings to the table certainly proves enticing. However, one of the first considerations to make is to compute the extent of automation required.
Based on what you manufacture and its complexities, you might have to restrict automation to less complex or straightforward processes. The more complex processes may require manual intervention, and which is where your business prudence and thought process will step in. So, you must first review the workflow, know where automation fits itself, and the level of customizations required to deploy an appropriate fit in the existing process.
- Balancing Between Quantity and Quality
This is quite a critical consideration. Often, business owners who have urgent orders to complete, or want to bring a considerable increase in their production pace and output, choose automation solutions that deliver quantity. However, such an approach may or may not necessarily work in your case. Why?
While looking at quantity as a significant aspect associated with industrial automation, you must not discount quality as an integral factor. Instead, you must strike a balance between quantity and quality. Some of the factors to consider here include the complexities involved in your manufacturing process, customer expectations, operating procedures, compliance, product quality standards based on the market for which you are manufacturing a particular product, etc.
- The Costs Associated With it, and its Supply Chain Impact
All said and done, you cannot overlook the cost factor. Remember, industrial automation is necessary, but you cannot drain yourself out while investing in industrial automation, can you? So yes, costs form another critical consideration.
It involves considering every element of the manufacturing workflow, the existing per unit cost (including overheads, actual production cost, employee-related costs, etc.) and then comparing it comprehensively with that incurred with industrial automation. Further, identifying immediate, short-term, and sustainable cost-savings, determining RoI, quality output, the need for expert intervention across various stages of manufacturing (despite the system in place), and the capabilities of the industrial automation system also matter in this regard.
Additionally, including the impact of the cost on the supply chain is another significant aspect. You can decide between passing these savings along through your supply chain to make your sales proposition even more cost-effective or prefer to retain them as profits from the viewpoint of sustenance, based on the market condition and your clientele.
- The Actual Value Addition
Ask what value will the industrial automation system offer. Here, cost savings shouldn’t be the only parameter to consider. Aspects such as production output quality, the increase in the pace of production, and the number of units that you will produce after automating the manufacturing workflow, its translation into profits are critical considerations. Additionally, thinking about the sustainability of automation in your context, given the projects you have and to what extent it will help you get more business based on the specific market demands, also prove crucial.
- Operational and Maintenance Costs
Automation systems are machines that, although save employee-related costs, incur operational and maintenance costs. Although procuring customized automation systems through companies as Mekonix enables you to curb both, you must do a specific check-in in your case and its affordability to ensure you do not end up increasing your overheads excessively while saving employee-related costs, increasing production, and enhancing your manufacturing capabilities.
Mekonix – The Top Automation Company in Bhosari
A manufacturer of industrial automation solutions, Mekonix is one of the top industrial automation companies in India. The company manufactures customized industrial automation systems that include assembly line machines, pick and place systems, welding fixtures, and material handling systems. Its experts review the prospect’s needs carefully and design systems that serve the purpose of automation and simultaneously add value to your supply chain ecosystem. For more details, or to partner with Mekonix, +91-9673207838, or write to email@example.com.