The need for quick and efficient production and the quest to achieve the highest product quality levels place assembly line automation at the heart of the automobile sector. Automated assembly lines have undoubtedly revolutionized the automobile sector. Today, every company strives to bring in continuous improvements in the assembly line through advanced customization but while ensuring global competence and keeping consumer demands in mind.
Mekonix, one of the top manufacturers of automobile assembly line machines, understands these vital aspects and the automobile industry needs. It manufactures assembly line machines for a diverse range of automobile manufacturers and provides solutions that help automotive manufacturers meet modern-day production and consumer needs. Here’s what Mekonix has to say about the use and significance of assembly line automation in automobile manufacturing.
What is automated assembly line automation?
An automated assembly line comprises workstations connected through a transfer system coupled with an electrical control system. Every workstation has a significant role to play in the manufacturing workflow. The output passes through every pre-defined stage across the line. Accordingly, automated assembly lines have transformed every aspect of automobile manufacturing. But what’s even more interesting is that the enhanced manufacturing pace, accuracy, and capabilities have, in a way, allowed automobile manufacturers, think of futuristic innovations and implement them.
7 Key Areas of Assembly Line Automation in the Automobile Industry
- Robotic Vision
Robotic vision is a breakthrough innovation, and as the name suggests, proves a more advanced counterpart of the conventional robotic arm. This one has a laser and camera array that facilitates instant machine feedback. It enables robots to do the right offsetting while installing a particular part, as it knows the direction of the part. As a result, functions such as windshields, panels, etc., are more accurately performed with the help of robotic vision.
- Welding Function
Automobile welding functions require larger robotic arms with a heavier payload, and that’s precisely what automobile assembly line automation helps manufacturers do. Smaller robots perform lighter functions that include welding mounts and brackets. TIG and MIG welders can ensure torch positioning in precisely the same orientation on every cycle. The repeatable arc and speed gap enable manufacturers to achieve and maintain high welding standards.
- Assembling Small Parts
Assembling small parts is an equally essential aspect of assembly line automation. Light robotic parts assemble smaller components such as pumps, motors, etc., at a comparatively higher pace than conventional installation. Additionally, they perform a range of micro, yet critical functions that include wheel mounting, screw driving, installing the windshield, etc., by highly efficient and customized robotic arms.
- Heavy and Risky Functions
One of the most significant benefits of assembly line automation in automobile manufacturing is the execution of many risky jobs, which were once performed by humans, and proved time-consuming, let alone the risk involved in it. Some of them include transferring metal stamps, pouring metal in a foundry, CNC machine loading, unloading, etc. Deploying massive industrial robots simplifies and expedites these tasks and mitigates human risk.
- Cutting and Trimming
Cutting and trimming form intricate jobs in automobile manufacturing routines and require robots to follow a complex path several times, without deviations. Robots with force-sensing technology form a well-suited choice in this regard. They can perform tasks such as mold polishing, plastic molding, fabric cutting, and many others.
- Painting and Coating
Automobile painting is another intricate task that requires a highly skilled workforce, the availability of which is pretty rare. Assembly line automation, through the deployment of robots, not only eradicates the need to employ pretty expensive automobile painters but also expedites the pace of the task and enhances its accuracy for each paint coat. Additionally, they eliminate waste and optimize the use of resources, thus enabling a higher return on investment.
- Internal Transportation
Internal transportation forms another essential aspect of assembly line automation. Transporting raw material from the warehouse and further managing the logistical part of the finished product within the manufacturing unit demands a considerable amount of effort, time, and energy. Deploying robots simplifies this task as well. It reduces manual effort incurred in internal transportation and also ensures safety.
Need customized Assembly line machines for your manufacturing unit. Partner with automation companies in India and enhance your manufacturing capabilities. For more details and to partner with Mekonix, call +91-9673207838.