When it comes to designing and building automated assembly machines, the first and foremost thing a business needs to do is to ascertain the system’s entire requirements. The nitty-gritties, intricacies, and nuances of different machines are defined when building systems, to meet the exact and accurate needs. However, important designs have to be taken into consideration when approaching the creation of continuous motion Assembly Line Machines. We, at Mekonix Systems, one of the leading automation companies and Machine manufacturers in Pune, always adhere to the aforesaid principles.
Below are questions of paramount importance relating to automated assembly machine design:
Do you require a Modular Design?
The rule of thumb is that with the increase in the number of separate assemblies, the downtime of the system is on the rise. Creating and formulating a modular product design, where each module requires twelve or more parts, can be constructed on a single continuous motion Assembly Line machine. Furthermore, it helps to create subassemblies around the base part where other components are added.
How do you make sure to Limit the Required Directions of Access?
To put it simply, this principle elucidates the fact that the number of Directions of new components added to existing Assembly Line Machines, needs to be minimized. In this context, an apt solution would be to try out and add all components vertically.
What do you mean by the term ‘Implement Hopperability’?
The term ‘Implement Hopperability’ refers to the ease at which an assigned component can be subjected to orientation and fed reliably. The delivery system moves from the parts hopper to the workhead of Assembly Line Machines.
How do you Reduce the Requirement for Multiple Components to be Handled at One Time?
The most common and feasible solution for continuous motion assembly machines is to figure out how to break down the operations at different junctions. It is common to find Assembly Line Machines of an Industrial Automation Company in Pune, tackling multiple components simultaneously at a single station. With the advent of new, state-of-the-art robotic technologies along with three styles of automated assembly machines, namely Robotic Automation Equipment, Manufacturing Automation Equipment, and Factory Automation Equipment, executing complex assembly tasks at a single junction has now become possible.
What are the factors to be considered for implementing the automated assembly machine design?
There are many crucial factors to be taken into account while designing the automated Assembly Line Machines such as cost, production volume, and delivery schedule.
How can automated assembly machines improve the design?
- Reduce part count. The smaller the number of parts, the faster the product can be assembled.
- Divide the product into modules.
- Design for fast assembly.
- Design for humans (and robots).
- Use existing components.
In this way, automated Assembly Line Machines can improve the design.
Adding automated machinery to a manufacturing process has always been time-consuming and capital-intensive to implement. In recent years, intelligent software and systems now easily fit with adaptive hardware that provides flexible, affordable, and fast automation solutions. Investing in your business by creating and using automated Assembly Line Machines has never been more appealing.