The assembly line is one of the notable achievements in the field of modern manufacturing, since the industrial revolution, allowing manufacturers to make goods at an unprecedented pace and scale. However, the past 10 years have seen a revolutionary breakthrough in an assembly lines, rather, Assembly Line Machines, and with new and advanced digital technologies coming into the picture, the scenario has become rosier. We, at Mekonix Systems, the leading Machine manufacturer in Pune, are always one step ahead of time when it comes to dealing with Assembly Line Machines.
Assembly Lines are manufacturing systems in which work-in-progress moves from one station to another in sequential order, with new parts being added resulting in a finished product, enabling workers to develop process-specific expertise ensuring full lines work more efficiently.
A quick look into the manufacturing scenario before the assembly lines come into existence:
It was only in the last 100 years that Assembly Line Machines became a mainstay in factories. Prior to Industrial Revolution, objects were often manufactured from end to end by single artisans. With the Industrial Revolution coming into the picture, manufacturers began to place operators on specialized tasks like cutting, lathing, or a particular manual assembly and the early 20th century saw the emergence of the modern assembly lines. Moreover, with the advent of interchangeable parts, electric conveyor belts, and new types of machining procedures, Assembly Line Machines were ready to take on the world!
Henry Ford As The Pioneer Of Assembly Lines-Henry Ford of Ford Motor Company is credited with inventing the assembly line, though disputes are many. Some opines that Ransom Olds is the early innovator of the automotive assembly line systems. According to the historians, Ford did more to advance the Assembly Line Machines than his contemporaries by setting ambitious production goals, faster production rates than his peers, a science of assembly line design and line balancing. His mode of mechanism was quickly put to imitation and improved by competitors, resulting in the dramatic evolution of the manufacturing process. And Millions of cars rolling off Ford assembly lines by mid-century is a testament to America’s auto-first transportation culture. By mid-century, assembly lines were present in industries beyond discrete manufacturing, including chemicals, oil, and other continuous manufacturing industries. Presently, it’s a fixture in manufacturing across industries and product specializations.
Assembly Lines Evolution And Automation Going Hand In Hand-Since various forms of automation occurred in the 20th century, manufacturers, say, Industrial Automation Company in Pune has incorporated them into their processes, with the automated tools gradually stealing the show over simple, repetitive tasks, leading to a significant increase in the amount of automation on assembly lines. However, most assembly lines are an amalgamation of human and automated labor.
Legacy Of Assembly Line Machines:
- Mass Production.
- More Safe and Secure Working Conditions.
- Automobiles Priced For the Consumer Market.
- Bolstered the United State’s Position As An Economic Power.
- Higher Wages For Workers.
Paving Way For A Bright Future-With digital technologies making their foray along with cutting-edge technologies, Assembly Line Machines’ production will come more from increased exposure to industrial processes and less from automation. With the emergence of IIoT, big data, computer vision, and other industry 4.0 technologies, modern assembly lines feature some state-of-the-art technologies, different from Ford’s:
- Data Collection.
- Collaborative Automation.
- Less Linear.
- High-Mix Products.
Thus, Assembly Line Machines, with its modifications and improvisations, is the order of the day and is here to stay.